As anyone who has read this blog from
the beginning already knows, the purpose has been to be as
informative as possible in all things dealing with modular homes. To that
end, one of the readers has graciously offered to write a series of posts
dealing with many aspects of modular homes. Allan's perspective brings
both knowledge and balance.
I have no doubt that you will find his
posts informative. Mike
MODULAR HOMES 101
An Introduction with
Background, Scope of Articles and Definitions
This is the beginning of a series of short articles on
modular homes.It is a series of several
articles; if my editor, the editor of the blog, permits me to write a few
facts, a few cautions and a few of my own editorial comments.Believe me; I do have opinions when it comes
to housing.
I might start by explaining that I titled this series of
articles “Modular Homes 101” using the old college idea of identifying a course
of study as ‘101’ if it is a basic course.It is not what we used to call ‘bonehead” something or other.The bonehead label was given to those courses
one should have mastered in high school.The ‘101’ courses were the basic courses that would launch one into
additional college studies and a particular area of expertise.
What?You think it
should be 100, not 101.Well shame on
you, because unless you’ve been living in a cave, you too should have some very
strong opinions about modular housing and most of us do.I certainly do and I’ll express my opinions
to you in this series of articles.I
would encourage your response whatever it may be.
Background
I will present you with a very brief background about
myself.I have several college degrees
from accredited schools.These degrees
have been studies in design, engineering and other related matters.I have been retired now for nearly 10 years
and enjoy living with my wife, also retired, at our property in the mountains
in the very far easterly portion of San
Diego County, California
(ARE YOU READY FOR THIS?), in a modular house.
Yes, we have lived in a modular house on 8.5 acres of
property for a bit more than two years.Previous to this residential location we lived in the City of San Diego for 35 years,
most of that time in a “stick built” typical subdivision house.Over the years we remodeled and more than
doubled the square footage of our San
Diego home from 1,089 SF to 2,200 SF.
I’ve spent many hours drawing architectural and improvement
plans, framing, lifting trusses on to walls, installing electrical circuits,
correcting plumbing systems and just about everything one needs to do for
remodeling or new construction.I’ve
also worked for general contractors and subcontractors during my lifetime.So, I think I’ve seen quite a lot in
construction of housing, both good and bad.
In our two plus years living in this modular house we have
faced a number of problems, some caused by the factory and some caused by the
on-site contractor and subs.So, I
believe I have some knowledge of the workings and occasional, “not workings” of
manufactured houses.We’ve learned a
book worth of knowledge during the past two years as problems cropped up in our
modular house and various measures were taken to fix these problems.
This series of short articles will be based on research I’ve
done on the internet, reading material, my formal education, practical
knowledge and our personal experiences.
What Will Be Covered
in These Articles?
Possibly not in this order, but I hope to cover such things
as:
Helping
the owner/customer develop a plan and understanding some of the process
toward completion of the modular housing project
Stressing
the importance of a budget and a schedule
Working
with contractors and contract documents
Care,
craftsmanship and cleanliness
Factory
to site moving problems and associated cost
Our
collective expectation of a good factory product
Federal,
state and local government involvement (let’s hope) with your modular
house
How to
debrief yourself of what happened on your long trip to obtain an occupancy
permit.
There may be other items of interest added or some of those
items identified above may be eliminated as we wind our way though this
‘wonderland’ of modular homes.
Now, I should warn you that our personal experiences will be
limited to those activities of locating a modular house on privately owned
property.I’m sure there will be
situations different from ours, but since I have not been involved in those
situations I can only make intelligent comments based upon our experience.Hopefully, you will be able to glean enough
general information to assist you in whatever endeavor you are undertaking be
it researching, investigating, buying or locating a modular home on your
property or in another location.
A Couple of
Definitions
Before I launch into this subject let’s establish a
foundation for what is being discussed here and, as we all know, most modular
houses must have some sort of foundation.
What is being discussed in a broad sense is housing built in
a factory.Housing built in a factory
has many economic advantages in that vast amounts of materials can be brought
to one place for assembly.Inside the
large structure of the factory, weather will not affect the construction
effort.And factory labor is much
cheaper than on-site labor.There are
also significant advantages and efficiencies in assembling housing in an
assembly line manner.Much like Henry
Ford began rapidly assembling cars on an assembly line more than 100 years ago,
one-half or one-third house modules exit the factory nearly complete and ready
for a permanent location.
Sears Roebuck can be thought of as beginning this housing
trend back in 1908 with its famous catalog including housing units, parts and
accoutrements shipped to your town by train and then trucked to the site.
You may identify these houses as manufactured,
prefabricated, industrial, mobile, modular, panelized, pre-cut (kit) or any of
a number of other names.But for our purpose
we’ll call them modular houses.
I find it interesting in a wacky sort of way that in the
1920’s people were buying factory built ‘travel trailers’ and using their cars
to pull their travel trailer down the road to camping sites.Today, large motor (mobile) homes are pulling
the cars down the roadways to camping sites.
For the purpose of discussion let’s accept four types of
housing and they are:Manufactured (Mobile) Housing, Modular
Housing, Panelized Housing and Pre-cut (Kit) housing.Mobile type housing is very obvious and we
see them every time we drive down a major road.Modular housing can be sited many different ways with some stacked
vertically and horizontally.Panelized
housing are panels to be raised on the site in place by on site workers.Pre-cut housing can be thought of as pole
houses, post and beam type, log houses, “A” frames and geodesic domes.
Each of these housing types requires various amounts of
factory construction and on site construction.A much generalized way of looking at these types is to compare the
amount of factory work and the amount of on site work that needs to be
done.Below is my little chart
indicating where most of the work takes place.
Labor In Factory LaborOn Site
1. Manufactured (Mobile)
housing MostlyVery Little
If you have editorial comments, constructive or destructive
criticism, want to add to or subtract from my comments please feel free to do
so.Address your comments to the blog,
to the editor of the blog, myself or all of the above.
I look upon this as some sort of a group adventure and an
opportunity to share knowledge and comments with you all.Welcome aboard.
With the permission of the ‘editor’ I hope to have another
article out in about one or two weeks.
7/14/2008 7:48 PM
Victory wrote:
Your blog is very interesting due to the fact that at present, my wife and I are almost ready to sign a contract to purchase a modular from Champion vendor in which the factory is located in Lindsay, california. I've heard so many bad and horror stories about Champion homes by people who bought their houses thru Champion Homes but the factory is located outside of california. I've asked the Champion vendor here in California (Advantage Homes)about these horror stories and I was told that it was due to the fault of the contractor, that most of the defects have caused. I was told that if the contractor is good and knowledgeable about setting up the foundation before the modular (panelized) home is set in, then there should not be problem. I've been reading so many bad stories about Champion Homesthru the website and it makes me wonder which is really true or not. The reason we choose the Champion Homes because it is very affordable compared to other UBC type modular homes e.g. SilverCrest Homes (Cadillac of modular homes?)we don't have enough money to pay for a stick built or site built homes since they are very expensive. Can anybody suggest to us if we should continue and pursue with our plans of buying a Champion Homes to be our primary home or find another company or brand that sells another kind of modular homes which have good reputations and services. Our california vendor for Champion home is very helpful and knowledgeable. He will work with you until you are satisfied. It might be hard to find vendor who has the quality like him towards his customers. We hope that someone could give us a sincere and truthful advise before we decide to sign the contract to buy a Champion Modular home here in California. Thanks for all your help and hope to hear all your comments soon. Reply to this
7/14/2008 8:25 PM
Mike wrote:
If you go back to the very beginning of this blog and look at the photos that accompany the posts you will see that the problems originated in the factory, not on-site. The problems were numerous and very costly to repair. The Champion Genesis factory's General Manager and several of his vice presidents made an on-site inspection and confirmed that the problems were a result of poor and incomplete work performed at the factory. In fact, the on-site visit was the first by Champion management or so I was told. Our on-site contractor did a marvelous job of fixing factory mistakes. Even though Champion management agreed that the home was poorly constructed, Champion Genesis paid less than %10 of the cost to fix their factory mistakes.
There is no doubt in my mind that you should stay as far away from Champion as possible. There are several good modular home builders who produce good product that will cost you less than Champion.
The comments and posts by others only confirms my experience. Champion cuts costs any way they can, both during construction and then in after market service. Champion's stock closed today at $4.59 per share, down form a 52 week high of $14.59. Champion's previous methods of cost cutting to boost the bottom line have clearly failed, what they will cut next is hard to guess. What you can be assured of though, is no improvement in the building process or the quality of their homes. Reply to this